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Mar 03

Benefits of Installing Pipe Insulation in Factories

By James Reign | Pipe Work

factory pipe insulation installedPipe insulation refers to the acoustic or thermal insulation applied on pipework.  There are many benefits of using this in most places, particularly in factories.

Pipe insulation is something factories should take in seriously.  The truth is, many factories do not think much about its great benefits.  Suitable pipe insulation is considered a vital facet of the factory’s infrastructure.  This process does not only boost performance, it also gives protection against the possible damages that may happen from the high temperatures.

Why do factories need pipe insulation?

If you think your business needs pipe insulation system, you need to consult right away a professional.  Find out some things you must understand why pipe insulation is significant:

  1. To control condensation. Moisture is one factor that contributes to unexpected corrosion; therefore, it’s important to prevent the condensation forming in the pipework.

Pipe insulation controls the formation of condensation in the surface temperature that tends to vary from time to time. Condensation is stopped as long as the surface insulation is more than the dew point of the air temperature.  Insulation also incorporates the water vapour barrier preventing the vapour from going through the pipe insulation.

2.  To save energy. The flow of heat from the pipework becomes considerable when pipework runs at temperatures taken away from the ambient temperature. In most cases, flow of the heat can be undesirable. The use of thermal pipe insulation decreases heat flow and provides thermal resistance. Pipes that operate at higher-extreme temperature have more heat flow and thicker ones are used for greater possibility of energy savings.

3. To protect the workers. Insulation is a protection against the dangerous temperature. There’s potential injury to happen if the pipework is at low or high temperature.  Workers tend to get injury when they get into physical contact with the surface of the pipe with extreme temperature. Insulated surface creates less temperature bringing surface touch to be at safer condition for the laborers.

4. To control noise.  Pipework is a conduit for traveling noise from a certain place of the building to another part. Acoustic insulation hinders the noise transfer by damping the wall pipe.  It performs the acoustic decoupling as the pipe goes through the fixed floor or wall or each time pipe is being repaired mechanically.

5. To work on freezing pipe. Pipe insulation won’t stop the water from freezing in the pipework.  However, it can add up to the needed time before freezing happens. As a result, it reduces the dangers of the water to get frozen quickly. Because of this, insulating the pipework in danger of freezing may be used to lessen the potential risk of the pipe freezing.

Pipework radiates also the mechanical sound. From this condition, the noise breakout from wall pipe is obtained by the acoustic insulation integrating the greater-density noise barrier.

Generally, pipe insulation is helpful, inexpensive and quick to install in factories, even in homes.  Ensure that your insulation be properly installed and taken care of. It is always best to trust the experts who have gained knowledge in determining cold and hot pipework temperature.

Apr 04

Mixing Made Easy with Stainless Steel Mixing Tank Design

By James Reign | Mixing Tanks

mixing tankMixing job is one of the hardest tasks that need care and attention.  The job needs advanced equipment like stainless steel mixing tank design. With the present innovation of technology, modern tools are continuously developed to make things easier.  These large containers are obtainable from lower range to higher end functionality.  They provide the effective way of lowering power usage during the working process.

The beneficial designs for stainless steel tanks are used everywhere, mostly in production areas and many industries.  They are included in the application of food processing, construction, chemical production, and others.  The huge advantage is its capability to create less wastage when compared to laborious manual mixing.

Mixing tanks can evenly combine a big range of chemicals with different viscosity.  They properly handle massive industrial operations at the changing levels of liquids.  There are many useful qualities mixing containers possess like flexibility. They are excellent in giving high quality in handling particle distributions.  They also include solid material suspension through uniform and stable dispersion.

Design tanks are more than just the normal manufactured tank vessels.  They are a heavy-duty provider of storage tank solutions capable of delivering cost-effective and excellent quality of stainless steel reservoirs.  The material and designs are helpful because they have gas adjustment requiring only little power consumption while refining the quality of the transferred heat.  A suitable heat transfer method guarantees excellent performance with economical energy.

The tank design for mixing containers plays an important role in attaining the quality of procedure.  These days, tank manufacturers are using unique impeller design, attaching the blade of the underneath paddle to the upper part of the grid.  This design is proven to be with modern functionalities regardless of the height measurement of the tank.  The height varies in different ways managing to provide exceptional tank performance.

These mixing pressure vessels have transformed all the related manufacturing applications.  They have made it easier to carry out methods within a short period of time, mistake-free, and with high level of performance.  Lots of industrialized companies switch to these mixing vessels because of stability, durability, and dependability.

Mixing vessels are developed in order to meet the strict performance and needs of the manufacturers.  These vessels have standard lines that can accommodate the requirements for bottom clearance or drainage system. They have the features of the integrated baffling in accelerating and enhancing mixing.  They are designed to provide full information on the procedure of mixing.

While there are mixing tank designs made of other materials, nothing can really beat the popularity and the usefulness of the stainless steel material compared to other available sources. They have significant benefits which people can realize only after using it.  You can opt to use mixing tanks, too, and see the improvement in the general processing of your company production.

Mar 26

Significance of Pressure Vessels to the People

By James Reign | Pressure Vessels

pressure vesselsAlthough there are lots of industries and private sectors that use stainless steel pressure vessels each day, still many people have not understood exactly the importance of their use.  Pressure vessels are the largest components most tools and machinery need in order to function properly.  These containers are purposely made so that gases and liquids can be safely contained without placing things in danger.  Experts have understood the usefulness of this material in avoiding unexpected accidents. Their usage has become the usual practice among many people and businesses.

Pressure vessels are designed for industrial use such as in nuclear reactors and in mining.  But aside from this, they are also used in people’s everyday activities like in heating water and in distillation.  They are capable of storing liquefied gases with all safety.  They are useful in storing and disseminating unstable chemicals such as propane, ammonia, and LPG.

Most people perceive that the cylindrical tanks describe the appearance of a pressure vessel.  While this shape is an accepted form, this is not the only possible shape for pressure vessels.  In addition to cylinders, many manufacturers have made pressure vessels likened to a sphere and cone shapes.  Of all the other shapes that can be created, experts say that sphere is the most protective one.  Sadly, many manufacturers and designers tell that sphere is difficult and costly.  Consequently, most of businesses and people have used the cylinders instead.

Components of Pressure Vessels

Pressure vessels have varying components depending on the materials contained inside.  Many containers are custom-made for a particular use such as when a pressure tank contains butane.  In most cases, people have to make or purchase a specific tank that can be used to hold its content.  Certain laws are regulated when using pressure containers.  Any inappropriate move may lead to a dangerous blast.  Take into account that there is also probable fallout from the manufacturing spills.

If you want to use a pressure vessel in business or at home, there are some things to remember before acquiring it.  There are existing rules which differ from each state or country.  One thing to keep in mind is the appropriate code to use in knowing the exact requirements.  Seeking the advice of an inspector is required when securing a permit or when renewing it.  This act is important in preventing potential dangers affecting the surrounding and the people.

This special container has the pressure acquired from either the direct or indirect source through heat application.  It includes but is not limited to storage tanks that are gas compressed such as nitrogen tanks, oxygen, air, and others.

Importance of Pressure Vessel Inspection

It is important for pressure vessels to be properly inspected.  Normally, if they fail in a disastrous condition, vessels release great amount of content and energy.  There are manifold results to happen like high-speed projectiles and a shock wave on the contents of the vessel.

Either result will lead to dangerous consequences.  Storage tanks and pressure vessels can likely fall under some categories, each having its own threat.  Even so, its end result can bring a failure that poses protection risk to employees.  The failure can endanger the other critical elements.  Also, failure can lead to the escaping of poisonous and deadly chemical contents.  It can result to the environmental toxic waste and contamination.

Failure to perform regular inspection of the pressure vessels may end up in accidents and physical injury with greater legal liability.  Often, states implement the strict regulations governing the security of the operation of pressure vessels.

Mar 09

What are stainless mixing tanks, their benefits and their use?

By James Reign | Mixing Tanks

mixing tanksStainless mixing tanks are machine containers used for blending different components together.  Tanks are made up of different materials like glass, plastic, strong rubber, and the most common one is the stainless steel. Frequently, stainless steel materials are used in fabricating tanks for smooth surface, easy cleaning, and convenience of use.  Sometimes, copper is used for this tank, but because of the copper’s possibility to have adverse reactions to some substances, copper is rarely used.

In manufacturing settings, the role of a mixing tank is very common in the formation of materials for production.  Big amounts of components are put into the big mixing tank to be blended together through refined mixing.  The procedure results to the mass production of a certain manufactured goods.  Inside a bakery shop, for instance, a mixing tank contains yeast, flour, water, and sugar.  Each ingredient in certain amounts is put together for complete mixing.

How Mixing Works?

These tanks are designed for liquid mixing which have distinct plumbing lines channelled to and from the unit. When there is a need for liquid ingredients, these components are directly piped to the tank.  While liquids are being mixed in consistency, they are transferred into the next stageContinue reading

Mar 02

Choosing the Kind of Storage Tank You Need

By James Reign | storage tanks

storage tanksA storage tank is a heavy duty container, normally used for keeping liquids.  At times this storage container is for some compressed gases—gas tanks.  This storage is used to represent a reservoir or a factory-made container. The term “tank reservoir” is commonly and universally used in American, Indian, and British English.  In other nations, the word is used to speak about artificial containers.

In the US, storage tanks function under little or no pressure, making them distinctive among pressure vessels.  Often, the shape of these tanks is perpendicular and cylindrical to the ground with floating, permanent roof, and flat bases. For the operation and designs, there are environmental systems applied by the manufacturers.  Usually the design depends on the purpose of the liquid being held by the container.  There is a big difference between the underground and the above-the-ground storage containers in terms of proper regulations.

Common tanks are available in various shapes like horizontal and vertical cylindrical, closed and open top, cone bottom, flat bottom, dish bottom, and slope base.  Big tanks have rounded corners. Often, they have different pressure degrees when liquids are handled during the transfer procedure.

Kinds of Storage Tanks

  1. Water tanks (hot water system or heating system) are commonly seen inside the homes.  Alternatively, they can be put outside the house for recycling purposes.  They recycle rain water going back to the home for reuse and filtering.
  2. Fuel tanks are secured containers, fire proof, and resistant to heat. Generally, fuel is a combustible substance that’s why a special design is needed to fit the substance inside.  Substance can react with the materials that the storage tank is made of.  Accurate density is required to avoid any negative reaction.
  3. Gas and oil tanks are associated with the heating systems used for storing gas or oil. This gives power to the boiler inside the house.  These tanks need careful consideration and secured storage for protective reasons and flammability.
  4. Pallet tanks are the least recognized classification for storing.  Oftentimes, they are intended for storage plants, factories and depots largely to contain food stuffs.  Liquids and components normally come in medium density with heavy-duty plastic such as polyethylene.  They have channels and legs at the bottom making pallets to be forklift-able for a stress-free stacking and manoeuvring.

Service Providers

Finding the right company that will make the storage tank is very important.  The provider should have the established number of clients and must be considered as one of the top firms in the service sector.  The service company should cover excellent production and maintenance.

The support services should cover all the factors in terms of inspection, design, construction, and refurbishing. They have the significant experience in the production and repair services.  They provide for the custom-made solutions for every kind of tank.  These include oil storehouse, power station, water storage, nuclear power, and plants for chemical procedures.

The company provider is supported by the specialist engineering services.  Their team workers are skilled experts with wide technical understanding and knowledge.  They have the access to the local and international proficiency.

Lots of local stores sell storage tanks for holding water but specific tanks can only be designed and manufactured by expert companies.  Be sure to go for highly-regarded providers because they have the best experience in using the standard procedures and in following regulations.  Good advice will be given to the clients for the best type of storage tank needed.